Visual Intelligence for advanced manufacturing
Catch the deviation before it becomes a failure.
Dheera turns the cameras already on your shop floor into a real-time guide for every operator. It knows the SOP, sees a misstep as it starts and helps put it right on the spot.
- Plug and play
- Live in days
- Works with your existing cameras
The cost of a human moment
80%
of batch failures and rejections trace back to human error, by industry estimates.
Not because people don't care. Because people are people.
A step skipped under pressure. A glove change missed at the end of a long shift. A sequence rushed to hit the target.
Today these moments surface after the fact, at review, at release or not at all. The batch is lost, the root cause stays a guess, and the same slip waits for the next shift.
- 01Missed in the momentNobody sees the slip as it happens.
- 02Found at releaseQA finds it once the batch is done.
- 03Repeated next shiftThe real cause stays hidden.
Dheera Visual Intelligence
Your best trainer, at every station, on every shift.
Dheera sees each action, checks it against the approved procedure and speaks up the moment something drifts. Operators put it right in the moment, not in a deviation report.
See
Reads every configured step through the cameras already on your floor.
Understand
Checks each action against your SOP and recognises a deviation as it starts.
Guide
Discreet voice and on-screen prompts help the operator correct in time.
Record
Time-stamped clips and events are saved for review, investigation and audit.
Plug and play
Up and running in days. Not months.
No rip and replace, no disruption to the line. Dheera fits into the cameras, processes and systems you already run.
- 01
Connect
Plug Dheera into the cameras you already have. No new hardware.
- 02
Configure
We turn your SOPs into the steps and checks Dheera looks for.
- 03
Go live
Operators get guidance in real time. Supervisors see deviations as they happen.
- 04
Improve
Every event feeds root-cause analysis and CAPA, so the fix holds.
- Uses the cameras you already have
- No new hardware to install
- Fits the workflows you run today
Capabilities
One layer of intelligence for every critical step on the floor.
01 / Guided execution
Step-by-step guidance against your SOP, with a discreet voice prompt the moment an action drifts.
- SOP adherence
- Voice guidance
- Operator performance
Classify, count and check raw materials and components on camera, matched against your bill of materials.
- Classification
- BOM counts
- Defect checks
- Vendor quality
Monitor aseptic practice, gowning and line entry in controlled environments, as it happens.
- Aseptic practice
- Gowning
- Line entry
- Room occupancy
Flag unauthorised entry, tampering and the hidden inefficiencies that quietly slow a shift.
- Unauthorised entry
- Tampering
- Idle time
- Bottlenecks
Connects with your ERP, BOM, inventory and other operational systems.
Closed-loop CAPA
Fix it once. Keep it fixed.
Built-in CAPA workflows turn every deviation into action. Dheera then tracks performance on that step until the corrective action holds and the failure stops repeating.
01Detect
A deviation is caught while the step is still in progress.
02Record
Clip, time stamp and context are saved automatically.
03Investigate
Root cause is traced with video evidence, not memory.
04Correct
A CAPA is raised, assigned and tracked inside Dheera.
05Verify
Performance on that step is tracked until the fix holds.
Industries
Built for floors where an error is never small.
From aseptic suites to satellite cleanrooms, Dheera is designed for processes where every step carries weight.
- 01
Pharmaceuticals
Strengthen aseptic practice, process adherence and quality compliance.
- 02
Semiconductors and electronics
Classify and count every component, and catch handling errors before a lot is lost.
- 03
Aerospace
Improve precision assembly, workmanship and process consistency.
- 04
Defence
Support critical assembly, operating procedures and traceability.
- 05
Spacetech
Improve execution accuracy in high-value, mission-critical builds.
- 06
Precision machining
Inspect parts, verify counts and keep every operation to specification.
Also applied in automotive and energy, wherever sequence and technique decide quality.
Outcomes
What changes when errors stop at the source.
Prevention shows up on the shop floor, in the quality office and on the balance sheet.
Fewer defects and rejects
Deviations are corrected during the step, not discovered after the batch.
Faster batch release
Steps are verified and recorded as they happen, so release review starts from evidence, not detective work.
Root cause, with proof
Time-stamped video shows what really happened, so each CAPA targets the real cause.
Stronger frontline performance
Operators learn in the moment. Supervisors coach with evidence, not assumptions.
Lower cost of compliance
Less manual review, fewer investigations, less rework and fewer repeat failures.
Revenue recognised sooner
Batches that pass first time reach customers, and the books, sooner.
Cost of human error
What is human error costing your operation?
Use your own numbers. Nothing you enter leaves this page.
Industry estimates put this at around 80%.
Lost to human error every year
$3.6M
That is about 14 batches a year.
Every 10% of these failures you prevent is worth
$360K a year
Illustrative estimate based only on the figures you enter. It leaves out rework, investigation time and delayed release, so the full cost is higher.
Do we need new cameras or hardware?
No. Dheera is designed to work with the camera infrastructure you already have, so there is no new hardware to buy or install.
How long does it take to go live?
Days, not months. Dheera is plug and play: we connect to your existing cameras, configure your SOPs as checks, and your operators start receiving guidance.
Which processes can Dheera support?
Any configured process where sequence and technique matter, including assembly, aseptic and cleanroom activity, component inspection and material handling.
How does Dheera help with root cause and CAPA?
Every deviation is recorded with time-stamped video and context. Built-in CAPA workflows assign and track the corrective action, and Dheera keeps tracking performance until the issue stops recurring.
Does Dheera replace our existing systems?
No. Dheera adds a layer of real-time visual intelligence and connects with the systems you already run, such as ERP, BOM and inventory management.
Book a demo
See Dheera on your own line.
Pick one critical process. We will show you how Dheera would guide it, catch the deviations that matter and prove the fix.
- A walkthrough built around one of your processes
- How Dheera fits your cameras, workflows and systems
- A clear view of the value for your operation